Our facility
Clean. Trusted. Innovative. Facility
We have state-of-the-art facilities and up-to-date technologies backed by scholars of this field. Experts at Gelcaps Industries make sure to give the best and accurate products. Adhering to standard operating procedures, we meet our passion of manufacturing the best quality products.
Our manufacturing unit, spread in an area of 20,582 sqm., is located at Menakuru village, away from the noise, dust and pollution of the city which makes the facility a contamination-free zone.
We also have a purified water system for USP/ EP compliant water quality, inbuilt HEPA/ HVAC for controlled environment and Generators for power backup at the Gelcaps’s manufacturing unit.
Verified and Trusted Quality
Gelcaps Industries ensures topmost quality with an online automatic camera inspection system that catches even the slightest errors in size and packaging. Years of research is undertaken while building our manufacturing plant and setting the quality standards for our products. Application of proper line clearance processes at our plant evades cross contamination in the production facilities. Moreover, standardized parameters ensure proven safety, quality and uniformity in every batch, every time
Testing Equipments
Software monitored in-process quality check guarantees accuracy in Dome thickness, Single wall thickness, Cut length, Shoulder thickness, Outer diameter and Complete body profile. Gas chromatography, Atomic absorption, FTIR, Colour matching instrument, Texture analyzer, TOC analyzer and Auto titrator are placed in the full-fledged analytical testing facility.
Our focus on GMP compliance and monitoring all through the manufacturing process retains a regulated quality in and out the production process; backed by stringent self-compliant hygiene and safety standards. The products that pass these multiple quality checks are finally documented and packed for final departure. Rejected capsules are then discarded to avoid confusion.
- Microbiological quality check is done by the software monitoring incubators as per the harmonized monograph.
- Active air sampling units ensure an immaculate environment at every step.
- Stability chambers, in-line with ICH guidelines, are installed to monitor the products by software.
- Photostability testing for the light sensitive colorants is also undertaken in these chambers.
- Checks for dimensions, attributes and testings for suitability of Product at Filling Machine operation.
- To ensure that no damage happens during transit, our final products are packed in 110 micron antistatic food grade polythene bags and then batch packed in 5 ply pre-printed corrugated boxes.
Certified. Tailored. Integrated.
We produce best quality empty hard gelatin capsule shells of different sizes like 0, 0el, 1, 2, 3 & 4 at Gelcaps Industries. We cater a variety of capsules in a wide range of colour shades, made from US-FDA certified colorants, to the worldwide pharmaceutical and nutraceutical companies. All our capsule variants are suitable to hold medical formulations in the form of powder, granule, semi-solid blend, pellet, etc. These empty capsules can also be printed with your brand name or logo to add authentication to the product.
TSE/BSE-free capsules:
We make EDQM (European Directorate for the Quality of Medicines & Healthcare) certified and CEP grade hard gelatin capsules made from Type B Bovine Bone. These special variant are made in order to prevent the risk of Transmissible Spongiform Encephalopathy (TSE) and Bovine Spongiform Encephalopathy (BSE).
Halal/Kosher certified Raw material
Respecting the religious laws and beliefs of every religion, we make our gelatin capsules only from selective cattle bones that are permitted under Halal/ Kosher laws.
Preservative-free capsules:
The empty hard gelatin capsules manufactured at our plant are made without using any preservatives making them safer to consume. These variants are more natural are easier to dissolve in the patients’ body
Pearl capsules:
The capsules made from a typical silver shiny pigment are called ‘pearl capsules’. Their attractive colour shades make them unique and act as a product differentiator. These types of capsules are made on special demand from certain companies based on their marketing needs.
XPress-Fit tabsules:
Unlike regular tablets, these tabsules are made from pressing flexible caps over the tablets using cold-shrink process. They are more attractive, uncommon, odorless, easier to swallow and faster to digest. These XPress-Fit tabsules can give your product a new unique look without changing any formulation or colour
| SUMMARY OF DIMENSONS FOR EMPTY HARD GELATIN CAPSULE SHELLS | ||||||
|---|---|---|---|---|---|---|
| CAPSULE SIZE | 0EL | 0 | 1 | 2 | 3 | 4 |
| 1. Capacity | ||||||
| Body Volume (ml) | 0.78 | 0.68 | 0.5 | 0.37 | 0.3 | 0.21 |
| 2. Weight | ||||||
| Targated Wt in Mg | 104 | 96 | 76 | 63 | 50 | 39 |
| Wt. Tolerance in % | Tolerance on Avg is ± 5% & Individual Capsule ±10% | |||||
| 3. Empty Overall Length | ||||||
| Cap Nominal Length (mm) | 11.7 | 10.7 | 9.8 | 9 | 8.1 | 7.2 |
| Body Nominal Length (mm) | 20.3 | 18.5 | 16.6 | 15.2 | 13.6 | 12.2 |
| Nominal Closed Joined Length (mm) | 23.2 | 21.4 | 19.3 | 17.8 | 15.8 | 14.4 |
| Length Tolerance in (mm) | 0.4 | 0.4 | 0.4 | 0.4 | 0.4 | 0.4 |
| 4. Outside Diameter (Caps & Body) | ||||||
| Cap Nominal Diameter (mm) | 7.66 | 7.66 | 6.93 | 6.38 | 5.85 | 5.33 |
| Body Nominal Diameter (mm) | 7.34 | 7.34 | 6.63 | 6.09 | 5.57 | 5.06 |
| Diameter Tolerance in (mm) | 0.03 | 0.03 | 0.03 | 0.03 | 0.03 | 0.03 |
Address
Gelcaps Industries, “Galaxy”, Level-21, Plot No.1, Opp. IKEA, Hyderabad Knowledge City, TSIIC, Raidurgam Panmaktha, Rangareddy District, Hyderabad - 500081, Telangana, India
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Contact Us
+91 40 46704770